Category Archives: Equipment & Services

8 SIGNS YOU NEED A NEW HOT WATER SYSTEM

replacing hot water system

We use hot water for a lot of things in our daily life. Whether it’s for bathing, cooking or cleaning, not having access to hot water can make things uncomfortable or difficult.

If your hot water systems breaks, you may need to take cold showers, or find other ways to heat water to ensure that you can properly clean or cook. This is why it’s best to look after your hot water system.

However, even with the best care and maintenance, you cannot rule out ever replacing your hot water system. And while you may feel tempted to push your luck and keep using the damaged system, this can be a far worse approach. Along with little to no hot water, you can increase the cost of your power bills and damage your home’s wiring.

So, to make sure you don’t end up having to deal with these problems, we’ve put together this list of eight signs that you need a new hot water system.

  • The unit is old

No hot water system is made to last forever. In fact, the average lifespan of any hot water system tends to fall between 8 to 12 years. Therefore, if your unit is older than this, it’s likely to need frequent repairs to fix ongoing issues. You may then end up saving more money in the long term if you bite the bullet and simply buy a new hot water system.

  • Tank is leaking

If there is evidence of leaking around your hot water system, this definitely requires further investigation. There may be a problem with the connecting pipes, the associated valves or even the tank itself.

If the tank is the source of the leaking, it’s better to replace rather than repairs. Repairs can be difficult to make and are often only short term. Save yourself time and money by replacing the system.

  • Lukewarm or cold water

Your hot water system is designed to give you access to hot water. It should reach the temperature set on the thermostat.

However, if you only ever consistently get lukewarm or even cold water when you use hot water taps, this is a bad sign. This can indicate a problem with the heating element. Over time, the heating element may burn out and this may be what is causing the problem. In such an instance, it’s often better to replace the whole system.

  • Rust and corrosion inside tank

Rusty water doesn’t just look and smell unpleasant, it can also affect your health and damage your plumbing. If your water smells rusty or comes out discolored (brown or red), then this can be a sign of corrosion. The most likely suspect is your hot water tank, especially if the water is only affected when you use hot water.

Sometimes, the tank can become rusted on the inside, resulting in rusty water. Replacing it is the only option to fix the problem.

  • Noisy tank

We all know that if something is making more noise than it should, it’s a clear sign that it isn’t working correctly. This can include grinding or banging and thumping. Your hot water system is no exception.

If your systems is making rumbling or banging sounds while the water is heating, this can indicate the system is wearing out and reaching the end of its usable lifespan. If you go on using it, other issues may appear, such as the tank leaking, making it even more ineffective.

  • Reduced efficiency

Sometimes the first sign that something is wrong with your hot water system is a sudden spike in your power bills. If you cannot think of any obvious reason for the spike, it can indicate a problem with one or more of your electrical devices. In some circumstances, your hot water system can be the problem.

If your hot water system is needing more power to get the job done, then it may be time to replace it. This can save you money in the long run as well as be the environmentally friendly choice.

  • Household demand has increased

In some instances, your hot water system may be working fine but cannot manage the demand placed upon it. For instance, if your household has grown, resulting in increased demand for hot water, you may need to replace your hot water system. Your current system may not be able to keep up with this new demand. This can mean cold showers for some or increased wear on your system.

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  • Needs repairs often

If you’re finding yourself frequently having repairs made to your hot water system, it may be time to replace it. While repairs can be the solution for some problems, if you’re regularly having to get them made, it’s a clear sign that the system is worn out. You’ll get better results and save money by replacing the entire system. If you notice any of the above signs with your hot water system, it may be time to start shopping for a new one.

8 Ways Automated Packaging Systems Can Benefit Your Business

bagging machine

In any packaging industry, a huge associated cost is labor, but no business can work without it. But there are specific tasks which can be automated, and costs can be cut down by automating and streamlining the way your business works. One area that can be fully automated is packaging.

So, how does an automated packaging machine, like a bagging machine, benefit your business? Here’s eight examples.

  1. Better quality control 

When you use an automated packaging system, you will have a higher degree of quality control than in a manual system. A fully automatic system can instantly alert operators to problems, like an improperly filled container. It can even be set to reject any boxes which are not filled correctly or to replace a defective piece with a new one.

Having such precise control means you can quickly identify a problem and resolve all issues. This will decrease your packaging downtime and increase productivity. 

  1. Quicker packaging speed

Automated processes improve production speeds as well. A manual packaging system can be difficult and time consuming. Workers can become tired from the monotonous, repetitive and strenuous work activity. Whereas, automated machines can work much longer at full efficiency and at a higher speed.

Also read here to know Packing for Success: Top Tips for Commercial Packaging

  1. Reduces employee risks and injuries

Automated packaging system can help you save time and money, but they can also make your workplace safer for your employees. It can reduce warehouse injuries like repetitive stress injuries, for instance.

  1. Reduces day-to-day operating costs for the business

We agree that there is an upfront cost for getting an automated system, but the investment will pay off in the long run. With an automated system, you can expect to see a reduction in c day-to-day labor costs while speeding up the packaging process time. This all translates to less time spent on filling and packing product while getting to pack more products throughout a day.

  1. Reduce wastage and product damage

Automated systems reduce wastage and product damage as they are more accurate at filling bags and packing containers. They ensure all bags are correctly filled, which can reduce how many bags need to be filled to reach a quota.

  1. Reduces downtime 

Automated machines can run for 24 hours if you want. You can also program them to complete bulk orders, particularly in busy peak periods, like holidays. It can fill containers or bags of any size, shape or weight. If necessary, you can pre-program it and complete your work without the cost of employing full-time teams. These systems are so intelligent and can be programmed to handle adjustments in filling speed, height, an array of other operation and conveyor width.

  1. Improves efficiency

An automated packaging system can consistently complete work at the fastest speed possible. It achieves this high filling speed with the least amount of labor required too. It can handle multiple containers or bags simultaneously. Therefore, it is possible to get more work done with a machine rather than with employees.

For instance, if you’re packaging heavy products, then with the help of bagging machines, you can also increase your efficiency. Machines will not tire like workers and can easily lift heavily loads repeatedly all day.

Some systems are designed in such a way that you can use the same piece of equipment in two different functions at the same time too. This can reduce both the time and space required to complete steps of the packaging process. 

  1. Reduce worker’s fatigue

Many workplace injuries are linked to fatigue. If a worker is tired, then they may drop tools or bulky items and can put their own lives and other employees’ lives at risk. At the same time, they can also damage or destroy product or resources, resulting in higher costs for the company.

However, an automated system doesn’t get tired. It can work consistently more quickly than an employee with better results. Therefore, you can expect to see a reduction in how much work employees need to complete, resulting in reductions to injuries like strains and fatigue.

Conclusion

Packaging automation has resulted in lower running costs with increased productivity for a number of business. With advances in technology, your business may be able to improve its packaging operations.

How to Reduce Manual Handling Risks in Your Workplace

material handling

Manual handling can be difficult to avoid in most work. Unfortunately, over a quarter of workplace injuries in Victoria happen because of manual handling. Workplace injures can lead to a reduction in staff numbers and morale. This can then affect productivity and the business’ earnings. These kinds of injuries shouldn’t be overlooked. They are also easily prevented with material handling equipment and other risk assessment and control methods. Find out how below.

What is manual handling?

To effectively prevent manual handling injuries, it’s important to understand what manual handling is. A lot of actions fall under the heading of manual handling. Things like lifting, carrying, pushing, pulling, packing, assembling, typing, cleaning and using hand tools and machinery.

A big factor for manual handling injuries is repetition. Repetition occurs in all jobs but when it is a small movement, like screwing in a bolt or typing, that is repeated endlessly for hours at a time, injuries can happen.

Manual handling injuries can also come about when workers aren’t prevented with material handling equipment or properly trained to deal with the physical demands of a job. Alternatively, the workplace environment might not be set up properly, like computer monitors sitting too low or workbenches being too high.

material handling equipment

Reducing risks

So how do you go about reducing the manual handling risks in your workplace?

  • Recognizing risks

The first step is to identify and assess the risks around your workplace. Start by speaking with your workers and learning if they have sustained any injuries at work or experience pain as they work. You can also check any injury records you have to identify patterns.

Investigate your workplace thoroughly. Look for anything that could pose a manual handling risk. Watch how your workers move. Do they have to twist or bend awkwardly? Do they seem to struggle with the loads they have to carry? Are they needing to carry loads unnecessarily far?

  • Making small changes

Small changes can make a big difference. Once you’ve identified and assessed the risks at your workplace, think about if a small change can reduce or remove the risk.

For instance, consider how your workers gather items for an order if they work in a warehouse. Do they have to reach for high shelves? They may accidentally drop items, injuring themselves and the item in the process. Excessive stretching can also pull muscles and prevent the worker from doing their job as effectively or at all. But these problems could be solved by changing how items are stored and/or providing a stepladder to reach higher items.

Similarly, if workers are having to put together multiple or heavy items, they may strain muscles. You can prevent injury though by changing things up. Have workers assemble the order where it is dispatched so it doesn’t have to be carried. Alternatively, you could break heavy orders up to make them lighter, and bunch multiple items together to reduce how many things need to be carried.

  • Providing manual handling training

You can also minimize risks by ensuring workers know how to properly perform manual handling tasks. They should know how to properly lift heavy items without straining their backs. When it comes to dealing with hazardous materials, like chemicals, they should also be aware of personal protection requirements, like goggles and gloves.

Speak to workers to learn about their current understanding of ways they can reduce manual handling injuries. Organize training for them as needed.

Additionally, make sure your workers understand that taking regular breaks is part of safe manual handling practices. Encourage them to regularly stretch and take short walks to loosen their muscles. While it may seem counter-intuitive to encourage time away from their work, when they return they will perform more effectively.

  • Providing material handling equipment

The best way to prevent manual handling injuries is to reduce the manual handling. Using specialized equipment can help you do this.

For instance, if heavy loads are a frequent issue, a forklift can swiftly deal with the job. Further, if they need to carry drums containing dangerous chemicals, provide them with drum handling equipment to prevent spills. Similarly, heavy pipes should be moved using pipe lifting equipment and not just manpower alone. Find out Different Kinds of Pipe Lifting Equipment

Manual handing may be unavoidable in some instances, but you can do your part to help reduce risks and therefore manual handling injuries. Look around your workplace and speak to workers to understand what injuries are common and to identify any risks.

Once you understand what the risks are you can start combating them. Try and change how work is conducted or adapt the workspace. You can also offer training to workers and provide them with specialized equipment. Manual handling injuries can be a big drain on any business. It’s in a business’ best interest to reduce manual handling injuries as best as possible.