In any packaging industry, a huge associated cost is labor, but no business can work without it. But there are specific tasks which can be automated, and costs can be cut down by automating and streamlining the way your business works. One area that can be fully automated is packaging.
So, how does an automated packaging machine, like a bagging machine, benefit your business? Here’s eight examples.
- Better quality control
When you use an automated packaging system, you will have a higher degree of quality control than in a manual system. A fully automatic system can instantly alert operators to problems, like an improperly filled container. It can even be set to reject any boxes which are not filled correctly or to replace a defective piece with a new one.
Having such precise control means you can quickly identify a problem and resolve all issues. This will decrease your packaging downtime and increase productivity.
- Quicker packaging speed
Automated processes improve production speeds as well. A manual packaging system can be difficult and time consuming. Workers can become tired from the monotonous, repetitive and strenuous work activity. Whereas, automated machines can work much longer at full efficiency and at a higher speed.
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- Reduces employee risks and injuries
Automated packaging system can help you save time and money, but they can also make your workplace safer for your employees. It can reduce warehouse injuries like repetitive stress injuries, for instance.
- Reduces day-to-day operating costs for the business
We agree that there is an upfront cost for getting an automated system, but the investment will pay off in the long run. With an automated system, you can expect to see a reduction in c day-to-day labor costs while speeding up the packaging process time. This all translates to less time spent on filling and packing product while getting to pack more products throughout a day.
- Reduce wastage and product damage
Automated systems reduce wastage and product damage as they are more accurate at filling bags and packing containers. They ensure all bags are correctly filled, which can reduce how many bags need to be filled to reach a quota.
- Reduces downtime
Automated machines can run for 24 hours if you want. You can also program them to complete bulk orders, particularly in busy peak periods, like holidays. It can fill containers or bags of any size, shape or weight. If necessary, you can pre-program it and complete your work without the cost of employing full-time teams. These systems are so intelligent and can be programmed to handle adjustments in filling speed, height, an array of other operation and conveyor width.
- Improves efficiency
An automated packaging system can consistently complete work at the fastest speed possible. It achieves this high filling speed with the least amount of labor required too. It can handle multiple containers or bags simultaneously. Therefore, it is possible to get more work done with a machine rather than with employees.
For instance, if you’re packaging heavy products, then with the help of bagging machines, you can also increase your efficiency. Machines will not tire like workers and can easily lift heavily loads repeatedly all day.
Some systems are designed in such a way that you can use the same piece of equipment in two different functions at the same time too. This can reduce both the time and space required to complete steps of the packaging process.
- Reduce worker’s fatigue
Many workplace injuries are linked to fatigue. If a worker is tired, then they may drop tools or bulky items and can put their own lives and other employees’ lives at risk. At the same time, they can also damage or destroy product or resources, resulting in higher costs for the company.
However, an automated system doesn’t get tired. It can work consistently more quickly than an employee with better results. Therefore, you can expect to see a reduction in how much work employees need to complete, resulting in reductions to injuries like strains and fatigue.
Packaging automation has resulted in lower running costs with increased productivity for a number of business. With advances in technology, your business may be able to improve its packaging operations.